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Quality Control

Zero compromise. Every single bidi, every single day.

The Somnath Quality Promise

Quality is not a department at Somnath Bidi Factory — it is a culture. From the first leaf that enters our factory to the last pack that leaves it, every step is governed by our rigorous quality control protocols.

Raw Material Inspection

Every batch of tobacco and tendu leaves is inspected before entering production. We check moisture content, aroma, color, and leaf quality.

Weight Calibration

Each bidi must contain the precise measured amount of tobacco. Random samples from every batch are weighed to ensure consistency.

Visual Inspection

Trained QC inspectors visually examine every bidi for uniform shape, proper wrapping, secure sealing, and absence of defects.

Drying Verification

After the drying process, bidis are tested for optimal moisture content to ensure proper burning and smoking characteristics.

Packaging Integrity

Final packs are checked for correct count, proper sealing, accurate labeling, and packaging integrity before dispatch.

Batch Documentation

Every production batch is documented with quality parameters for traceability and accountability.

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Zero Tolerance Policy

Any batch that fails even a single quality check is immediately rejected and reprocessed. We never knowingly allow a sub-standard bidi to reach our customers. This policy has been our cornerstone since day one.

100%

Inspection Rate

0

Defect Tolerance

6

Quality Gates